Mining Application
Avoid Stacker-Reclaimer Issues with Advanced Monitoring
Effective stockpile management is essential to mine productivity, but stacker-reclaimers are often susceptible to periodic mechanical failures that, if not detected early enough, could cause unplanned downtime and lost productivity. Emerson works with mining operations to provide online and wireless condition monitoring systems that quickly expose elevating machinery stress, capture valuable data and integrate it all into a common software interface to enhance stacker-reclaimer operation.
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For some rotating assets and the processes associated with them, periodic route-based data collection is insufficient to indicate asset health. Online condition monitoring provides the frequency and types of data necessary to stay on top of developing issues during normal operations and to respond quickly to sudden changes during transient conditions. Emerson’s AMS 6500 Machinery Health Monitor is a versatile, scalable system that can be deployed in a variety of configurations to deliver online condition monitoring exactly as needed for the application.
- Designed for use in Hazardous rated areas: CSA C1D2 and ATEX/IECEx Z2
- Prediction assets without critical shutdown criteria
- Prediction layered on top of existing protection
Analog Channels
up to 44 (2 full ATG racks)
Tachometer Channels
Same as analog
Fmax / Sampling Rate
18.75kHz / 48k samples per second
You collect data from many machines, but having a single location where the data comes together and identifying troublemakers quickly would be more efficient. The process is simplified in AMS Machine Works because creating a database and configuring devices, allow the user to get started quickly and start identifying problems. AMS Machine Works combines predictive maintenance techniques with comprehensive analysis tools to provide easy and accurate assessment of the machinery health in the facility.
The new AMS Machine Works v1.7 is now available. See Features below for what’s new.
- Vibration analysis tools for diagnosis of machinery health
- Familiar tools in a more intuitive interface for faster implementation
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Supports a variety of Emerson’s monitoring technologies, including:
- AMS Wireless Vibration Monitor
- AMS 9420 Wireless Vibration Transmitter
- AMS Asset Monitor for online condition monitoring NEW!
- AMS 6500 ATG for online vibration monitoring
- Ovation™ Machinery Health™ Monitor for online vibration monitoring
Version
1.7
Operating System
Windows Server 2016 Datacenter
Windows Server 2016 Standard
Windows Server 2019 Datacenter
Windows Server 2019 Standard
Windows Server 2016 Standard
Windows Server 2019 Datacenter
Windows Server 2019 Standard
Processor
3.2 GHz, 8-core processor, Intel Xeon-scalable (Gold) or faster (recommended)
2.4 GHz, 4-core processor, Intel Xeon-scalable (Gold) or faster (minimum)
2.4 GHz, 4-core processor, Intel Xeon-scalable (Gold) or faster (minimum)
The AMS Wireless Vibration Monitor delivers full vibration data over a self-organizing wireless mesh network. It provides rich information about machinery health for both operations and maintenance personnel. Overall vibration, PeakVue measurements and temperature readings can be easily integrated into any control system or plant historian, while diagnostic data can be displayed by AMS Device Manager and AMS Machine Works software with alert broadcast via the Plantweb Optics asset performance platform.
- Embedded prescriptive analytics deliver fast, accurate diagnostic information.
- Default settings provide the shortest path to actionable information. Experts can customize settings to fine tune results.
- Easy installation for fast deployment and ROI.
Sensor by Range and Frequency Response
Vibration Overall (Z): 80 g’s, 20,000 Hz; PeakVue Z – 80 g’s, sampling 51.2 kHz
Vibration Overall (X): 16g’s, 1000 Hz; Vibration Overall (Y): - 16 g’s, 1000 Hz
Temperature -40°C to +85°C
Vibration Overall (X): 16g’s, 1000 Hz; Vibration Overall (Y): - 16 g’s, 1000 Hz
Temperature -40°C to +85°C
Analysis Parameters
2 velocity bands (defaults 2-65 Hz and 65-300 Hz) and 2 acceleration bands (defaults 10-500 Hz and 500-1000 Hz)
Prescriptive Analytics
Bearing/Mechanical and Lubrication Severity; Calculated Machine Speed (RPM)
