Condition Monitoring for Food and Beverage

Emerson’s Condition Monitoring solutions help iconic food and beverage brands improve reliability for the most important rotating machinery assets across a wide range of production lines.

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Condition Monitoring – A Unique Challenge for Food and Beverage

Between today’s supply constraints and the retirement of many skilled plant personnel, few loyal consumers understand the delicate operational balance required of their favorite brands to deliver consistent product.

Facing unique challenges like strict safety, hygiene and compliance standards, as well as maintaining delicate climate conditions, manufacturers must maintain the availability of their critical rotating machinery.

Remote Monitoring with Machinery Health Software Offers Swift ROI, Reduces Foot Traffic in Sanitized Environments.

Wireless sensing, edge analytics and analysis software offer unique solutions for reliability teams charged with avoiding periods of costly machine downtime while maintaining high levels of hygiene and sterility in production areas.

Fortunately, the advanced technologies and software that drive condition monitoring are more cost effective to apply than ever before and can produce swift ROI and scale easily.

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Condition Monitoring Opportunity Areas for Food & Beverage

Cooling Systems - Compressors

Systèmes de refroidissement – Compresseurs

Industrial-grade refrigeration is essential to many Food and Beverage producers around the world and the workhorse of your facility are your compressors. Depending on your specific application, Emerson’s AMS 6500 Balance of Plant Prediction Monitor or the award-winning AMS Asset Monitor may be suitable. Pair with AMS Machine Works software to gain deeper insight into the overall health of your plants most critical equipment.

Moniteur de surveillance prédictive des équipements auxiliaires AMS 6500

Un système polyvalent et évolutif qui peut être déployé dans de nombreuses configurations différentes afin de fournir une surveillance de l’état en ligne parfaitement adaptée à votre application agroalimentaire.

AMS Asset Monitor

Gestion du Pervasive Sensing tout en fournissant des capacités de surveillance des processus, de protection et de prédiction. Conçu pour être installé directement sur l’équipement, réduisant ainsi les exigences de câblage et les autres coûts d’installation. Capacité d’accueil de 12 modules CHARM maximum, notamment des modules CHARM de vibration, ainsi que des modules CHARM DeltaV pour les entrées de processus.

AMS Machine Works

Une solution logicielle complète qui simplifie grandement le diagnostic des défaillances et le processus d’analyse en combinant des techniques de maintenance prédictive avec des outils d’analyse complets en vue de fournir une évaluation simple et correcte de l’état des machines sur votre site.

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Cooling Systems – Fans

systèmes de refroidissement – ventilateurs

Along with the compressors that power your cooling systems, critical fans and blowers are necessary to circulate climate-controlled air and ensure specific climate conditions like temperature and humidity are maintained.

Applications like this may be best monitored by mounting AMS Wireless Vibration Monitor to the asset and tracking and assessing its health within AMS Machine Works software.

AMS Wireless Vibration Monitor

Fournit des données complètes sur les vibrations via un réseau maillé sans fil auto-organisé. Fournit des informations détaillées sur l’état des machines pour le personnel d’exploitation et de maintenance. Les mesures globales de vibration, PeakVue et de température peuvent être facilement intégrées dans n’importe quel système de commande ou historique d’usine.

AMS Machine Works

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Packaging / Sealing Equipment

Cleanliness is a top priority in food-contact areas, including sealing and wrapping. By moving from route-based data collection to remote monitoring, more food and beverage manufacturers are reducing human contact in their sanitized production areas.

These applications may be best monitored with AMS Wireless Vibration Monitor and keeping watch over its health within AMS Machine Works software.

AMS Wireless Vibration Monitor

AMS Machine Works

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Ingredient Mixers, Blenders & Agitators

Stirring, mixing, and blending of slurry, solids, powder and other base ingredients are fundamental operations in many food and beverage categories.

Like sealing and wrapping, hygiene is of utmost concern. An industry-leading remote monitoring solution like the AMS Wireless Vibration Monitor (mounted at the asset) feeding machinery health data to AMS Machine Works software is an ideal solution.

AMS Wireless Vibration Monitor

AMS Machine Works

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Faits et chiffres

39% of plants plan to decrease unscheduled downtime by expanding their monitoring capabilities.

86% of plants outsource some of all their maintenance operations.

46% of plants plan to decrease unscheduled downtime by evolving to predictive maintenance strategies.

FOOD AND BEVERAGE CASE STUDY

Food Processor Fortifies Critical Compressor Reliability with Emerson's 6500 ATG Protection and Prediction

“When we realized that our online protection system was obsolete, and it was harder and harder to get parts and/or service for it, we were extremely worried. That was when we were introduced to Emerson’s AMS 6500 ATG. we would recommend Emerson’s AMS 6500 ATG as the vibration prediction/protection system for other highly critical machines
throughout our company.”

Learn how Ingomar Packing Company, a premium supplier of industrial tomato products, replaced its obsolete protection system with Emerson’s AMS 6500 ATG for a critical compressor at its California (U.S.A.) processing facility.

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Three Strategies To Improve Reliability

Emerson's Drew Mackley explains why replacing maintenance rounds with sensors and automated data collection in operations such as this yogurt plant produces more reliable results.

Read Article

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Connect with a Condition Monitoring Expert

Ready to Improve the Reliability of Your Critical Production Machinery?

Connect with an Emerson Food and Beverage Condition Monitoring Expert

Request a consultation to discover how Emerson's team of condition monitoring experts can help you initiate, expand, or improve your current program or projects.

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