Wire Splicing
Branson wire splicing systems ensure precise splicing of nonferrous wires for premium automotive wire harnesses, electronics and more.
Capable of splicing nonferrous wires in a wide range of sizes, Branson Ultrasplice systems deliver a superior and more reliable electrical connection over crimping, soldering or resistance welding. Our systems help boost your bottom line by reducing power consumption, eliminating consumables and extending tool life.
The new Branson GMX-W1 is an ergonomic wire splicing system that can splice cross sections of wires either in-line or pig-tail. A compact, light-weight design is ideal for use as a portable unit on wire harness assembly boards or tabletop. A state-of-the art capacitive touchscreen with user-friendly HMI allows operators to quickly and easily configure or recall splices, sequences or harnesses from memory.
Branson’s Ultrasplice 40 is a lightweight, fully portable 40kHz ultrasonic wire splicing system that offers exceptional flexibility and convenience. This system delivers precise, perfect quality wire splices up to six square millimeters in cross section, using an advanced 700-watt power supply. Automated wire gathering, process monitoring, and energy and pressure adjustment simplify operation and optimize productivity. Our system stores up to 100 preset splicing parameters and sequences to keep you running.
Branson’s 2032S system is designed for applications requiring a full range of ultrasonic splicing capabilities, from 0.35 to 32mm wire cross section. This versatile system uses a retractable anvil and automatic sequencing to deliver all splices needed for each run. Our replaceable tip technology maximizes tool life at minimal cost to reduce downtime and increase productivity. Add our optional VersaGraphix controller to get an additional touch screen with enhanced set-up and operational functionality.
Satisfy clean and delicate requirements for smartphone batteries, smart cards and sensors.
Learn about Branson products for plastic joining, metal welding and precision cleaning in our on-line catalog.